Removing Structural Menbers In Flight (almost)

[Taco Bell 3]

Does anyone have/could post here Bell Service Instruction 206-68 ? ...or at least comment on wheather it mentions the door post?

 

Thanks!

 

I've checked all the SB's, TB's, SI's, FM's, & FMS's and nothing on taking the post out with the aircraft running.

[Taco Bell 3]

BHT-206-SRM-1

1-3. TYPES OF CONSTRUCTION.

a. FORWARD SECTION (CABIN): The forward section extends from the nose to the rear of the passenger

compartment. It's basic structure consists of two honeycomb panels joined to form the bottom of the

cabin or floor, while a sheetmetal roof beam assembly joined to the center of another honeycomb panel

above form the roof. The forward floor and roof honeycomb panels consist of aluminum core material and

aluminum faces or skins. The aft floor assembly consists of aluminum honeycomb core material with

fiberglass skins. The box beam structure supports the transmission and forward section of the engine.

Two bulkhead assemblies and a center post connect the floors and roof to form and integrated stucture.

The bases of the forward and aft bulkheads support the landing gear.

 

h. CREW SEAT BULKHEAD (item 10). This bulkhead is situated directly aft of the crew seat structure

and serves as the seat back. It is one of two bulkheads that join the roof to the floor and provides

attachment for the forward crosstube supports, crew lap and shoulder seat belt attachment points and

crew seat structure. It is constructed of aluminum frames and webs.

[Blackmac 106]

Before we run out of space on this thread, has anybody called the manfacturer????????????????

 

When I was flying or working as a DOM, I usually used the manufacturer as a source for info on the product they produce:

 

The following sources Can be used for info on:

 

Bell Products: Vicki Hinchcliff-Stuart

Customer Relations Manager

450 437 2763

514 895 9174 Cell

 

Eurocopter: Tony Brown

VP Sales & Customer Relations

905 994 2905 / 1 800 267 4999

416 930 9447 Cell

 

Tell them that Don McDougal said to call and they will be sure to hang up.

 

Cheers, Don

 

 

 

[TwistedSpar 0]

isn't that what started this? a call to Bell Tech support and they were flabbergasted that people in the field were doing this?

[Blackmac 106]

TS: You are right, I went back and checked the first page and Bell were flabbergasted???

 

Ask the Bell tech rep when they are going to amend the Flight Manual and then have HAC send out a memo to all Bell 206 A/B operators advising them of the proper procedures.

 

Safety items should come from the Manufacturer, not the industry when it pertains to critical, manufacturer imposed requirements.

 

Should an accident occur and that post was not in place, even though it was not the cause of the accident, the helicopter was not in fact airworthy and the insurance is invalid for the aircraft and everybody on board.

 

Don

 

PS: I phoned Vicki at Bell and she will get back to me with an answer.

[offset 4]

I for one wonder just how bad the airframe would twist? The post is a structural member and you shouldn't even move the a/c in the hangar with it removed. But if people are doing it it must be ok. I was told by the pad builder at camp the other day its ok to go for a ride on the longline too. So now I do it all the time sure is windy.... but what a view.

 

Yeah all the amo's with airframe jig's love when you operate the a/c outside its parameters nothing money and materials won't fix.

 

Fact is its a bad idea and if you get away with it without damaging the a/c or yourself then your as lucky as you are stupid.

[chopper_guy 20]

I for one wonder just how bad the airframe would twist? The post is a structural member and you shouldn't even move the a/c in the hangar with it removed. But if people are doing it it must be ok. I was told by the pad builder at camp the other day its ok to go for a ride on the longline too. So now I do it all the time sure is windy.... but what a view.

 

Yeah all the amo's with airframe jig's love when you operate the a/c outside its parameters nothing money and materials won't fix.

 

Fact is its a bad idea and if you get away with it without damaging the a/c or yourself then your as lucky as you are stupid.

To Offset. AMEN!!!!!!!!!!

[hybrid 211]

 

Anyway, I asked for Bell's response in writing rather than verbally and they provided a letter yesterday that said:

 

Dear Sir,

 

The flight manual supplement applicable to the 206A/B/B3 litter kit does not restrict the removal of the door post (with the left aft passenger door) with rotor turning, to load or unload patient. In general, it is left to the operator to determine under which conditions it is preferable to load/unload patient, to ensure security of the medical crew and occupants.

 

Sincerely,

Product Support Engineering

 

We're now requesting more info from Bell... Like whether the machine has to be in flat pitch or not... The confusion here is definitely partly their fault...

 

Apparently these " stupid" people could use some of the expert help available on this forum, obviously the Bell engineers don't know anything at all about there own aircraft. Perhaps before they come up with an answer, could the people in the know forward their structures analysis report to them and help them out.

[MikeNowak 0]

Am I the only one that seems to believe that if the aircraft was designed to take hard turns, heavy loads, and general abuse for tens of thousands of hours in the air, removing one of the many structural members while not doing anything near the stress of an average flight (let alone in turbulence or during some crazy manuvers) will not cause the thing to break in half?

 

Not much 206 experience here, just an outside perspective.

 

Mike

[Taco Bell 3]

Am I the only one that seems to believe that if the aircraft was designed to take hard turns, heavy loads, and general abuse for tens of thousands of hours in the air, removing one of the many structural members while not doing anything near the stress of an average flight (let alone in turbulence or during some crazy manuvers) will not cause the thing to break in half?

 

Not much 206 experience here, just an outside perspective.

 

Mike

 

 

I'm with you Mike. I think it should be avoided whenever possible but the 206 is built well enough to withstand the post being removed while running. It's nice to see that we have people on here that are smarter and more familiar with Bell products than their own structural engineers. :down: :down: :down: